Can the efficiency of bathroom polishing be increased by 300%? Dingzhu Intelligent Robot Solution Cracking Industry Pain Points and Intelligent Transformation Needs
In a traditional bathroom workshop, three skilled technicians polish 200 products per day, with a single piece taking 20-30 minutes and a yield rate of less than 90%. In a dusty environment, workers need to wear thick and heavy protective equipment, and the risk of work-related injuries can reach up to 3 ‰. The intelligent workshop achieves a breakthrough of 10 minute single piece polishing and 99.8% yield rate through robot operation in a closed dust removal room, making 24-hour continuous production a reality.
The core driving force of industry transformation: Under the pressure of an annual increase of 15% in labor costs, enterprises also need to solve the "three highs and one low" dilemma —— high labor dependence, high defect rate, high work-related injury risk, and low stability.
Core Technology Breakthrough: Dingzhu Intelligent 35KG Robot Polishing Unit with * * ± 0.03mm Repetitive Positioning Accuracy * * (equivalent to 1/20 of a hair diameter) and 29M/S Sand Belt Speed (5 times the manual polishing speed) as the core, solves industry pain points through dual technological innovation:
The intelligent protection system achieves dual protection: the anti-collision algorithm automatically retracts when the workpiece positioning deviation occurs, reducing the equipment failure rate by 60%; Laser correction technology increases the tolerance for positioning errors to ± 2mm, and even novice operators can stably output 98% yield. The sand belt machine adopts a synchronous belt drive design, which extends the service life of the sand belt by 30%, and is matched with a dual station feeding platform to achieve "non-stop grinding".
Case witness: Kohler cooperation achieves efficiency leap
As a global strategic supplier of Kohler in the United States, Dingzhu Intelligence has customized a faucet polishing solution for it, achieving a leapfrog improvement in key indicators:
| indicator | Before renovation (manual) | After renovation (automation) | improve effectiveness |
| daily output | 200 pieces | 800 pieces | Increase by 300% |
| yield rate | 92% | 99.5% | Increase by 7.5% |
| Single workpiece time consumption | 25 Minutes | 8 minutes | Shorten by 68% |
| Payback Period | - | - | 14 months |
This solution achieves a surface accuracy of Ra 0.8 μ m mirror standard through multi process integrated processing, saving an annual labor cost of 600000 yuan. It has become a benchmark production line for Kohler's global factories.
Global Service and Value Commitment
Based on 20 years of technological accumulation and an 80+national service network, Dingzhu Intelligent has built a three-dimensional guarantee system of "technology service qualification": achieving 24-hour on-site response in 5 overseas bases including India and Egypt, and localizing 80% of vulnerable parts inventory to ensure "zero waiting" replacement.
The enterprise has passed the national high-tech enterprise certification and the EU CE certification, and has obtained a total of 28 patents. The equipment failure rate is 40% lower than the industry average.
Three dimensional value model: doubling production capacity in efficiency dimension, reducing defect rate from 15% to 2% in quality dimension, saving over 600000 labor annually in cost dimension, and recovering investment in 1-2 years.
Seize the opportunity of intelligent transformation and solve the bottleneck of bathroom polishing efficiency!
Xiamen Dingzhu Intelligent Equipment Co., Ltd.
WhatsApp/WeChat:+86 17859772836
WeChat:+86 18850546401
Can the efficiency of bathroom polishing be increased by 300%? Dingzhu Intelligent Robot Solution Cracking Industry Pain Points and Intelligent Transformation Needs
In a traditional bathroom workshop, three skilled technicians polish 200 products per day, with a single piece taking 20-30 minutes and a yield rate of less than 90%. In a dusty environment, workers need to wear thick and heavy protective equipment, and the risk of work-related injuries can reach up to 3 ‰. The intelligent workshop achieves a breakthrough of 10 minute single piece polishing and 99.8% yield rate through robot operation in a closed dust removal room, making 24-hour continuous production a reality.
The core driving force of industry transformation: Under the pressure of an annual increase of 15% in labor costs, enterprises also need to solve the "three highs and one low" dilemma —— high labor dependence, high defect rate, high work-related injury risk, and low stability.
Core Technology Breakthrough: Dingzhu Intelligent 35KG Robot Polishing Unit with * * ± 0.03mm Repetitive Positioning Accuracy * * (equivalent to 1/20 of a hair diameter) and 29M/S Sand Belt Speed (5 times the manual polishing speed) as the core, solves industry pain points through dual technological innovation:
The intelligent protection system achieves dual protection: the anti-collision algorithm automatically retracts when the workpiece positioning deviation occurs, reducing the equipment failure rate by 60%; Laser correction technology increases the tolerance for positioning errors to ± 2mm, and even novice operators can stably output 98% yield. The sand belt machine adopts a synchronous belt drive design, which extends the service life of the sand belt by 30%, and is matched with a dual station feeding platform to achieve "non-stop grinding".
Case witness: Kohler cooperation achieves efficiency leap
As a global strategic supplier of Kohler in the United States, Dingzhu Intelligence has customized a faucet polishing solution for it, achieving a leapfrog improvement in key indicators:
| indicator | Before renovation (manual) | After renovation (automation) | improve effectiveness |
| daily output | 200 pieces | 800 pieces | Increase by 300% |
| yield rate | 92% | 99.5% | Increase by 7.5% |
| Single workpiece time consumption | 25 Minutes | 8 minutes | Shorten by 68% |
| Payback Period | - | - | 14 months |
This solution achieves a surface accuracy of Ra 0.8 μ m mirror standard through multi process integrated processing, saving an annual labor cost of 600000 yuan. It has become a benchmark production line for Kohler's global factories.
Global Service and Value Commitment
Based on 20 years of technological accumulation and an 80+national service network, Dingzhu Intelligent has built a three-dimensional guarantee system of "technology service qualification": achieving 24-hour on-site response in 5 overseas bases including India and Egypt, and localizing 80% of vulnerable parts inventory to ensure "zero waiting" replacement.
The enterprise has passed the national high-tech enterprise certification and the EU CE certification, and has obtained a total of 28 patents. The equipment failure rate is 40% lower than the industry average.
Three dimensional value model: doubling production capacity in efficiency dimension, reducing defect rate from 15% to 2% in quality dimension, saving over 600000 labor annually in cost dimension, and recovering investment in 1-2 years.
Seize the opportunity of intelligent transformation and solve the bottleneck of bathroom polishing efficiency!
Xiamen Dingzhu Intelligent Equipment Co., Ltd.
WhatsApp/WeChat:+86 17859772836
WeChat:+86 18850546401
